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Breakthrough Technology – A Boon for the Forklift Lithium Battery Industry

2025/02/14 | Lithium Forklift Battery | 0

The forklift lithium battery industry is a rapidly growing sector driven by the increasing adoption of lithium-ion batteries in material handling equipment, such as forklifts. Lithium-ion batteries are replacing traditional lead-acid batteries due to their superior performance, longer lifespan, and lower total cost of ownership.


Key Drivers of the Industry: Longer lifespan (2-3 times longer than lead-acid batteries); Faster charging times (opportunity charging without memory effect); Higher energy density and consistent power output; Reduced maintenance requirements; Environmentally friendly (no acid, no emissions, and recyclable).


Rising Demand for Electric Forklifts: Increasing focus on sustainability and reducing carbon footprints in warehouses and manufacturing facilities. Stricter regulations on emissions, especially in indoor environments.


However, Li-ion batteries have a limited lifespan, especially under frequent charging and discharging, and the battery performance will decay rapidly, eventually leading to obsolescence. This not only increases the cost for users, but also puts pressure on the environment.


A recent breakthrough study by the Huisheng Peng/Yue Gao team at Fudan University may revolutionize this situation. A new lithium carrier designed by artificial intelligence can repair lithium batteries with just one injection, extending the number of cycles from 500-2000 to 12,000-60,000, a technology that is expected to revolutionize the energy storage industry. This technology is expected to revolutionize the energy storage industry. For the forklift lithium battery industry, this technology is even more significant.

Technological Breakthrough: External Lithium Supply Technology

A research team from Fudan University has proposed an innovative method called “external lithium supply technology”, which successfully breaks the traditional principle of lithium battery design that lithium ions are dependent on anode materials. Through the combination of AI and organic electrochemistry, the team designed a new lithium carrier molecule, lithium trifluoromethanesulfinate (CF3SO2Li), and injected it into waste batteries, realizing the “non-destructive repair” of lithium batteries. This “lithium drug” can not change the original structure of the battery, replenish the loss of lithium ions in the battery, so as to restore the performance of the battery.

External Lithium Supply Technology

AI-assisted molecule design

Without any research precedent, the team utilized AI technology to screen and synthesize this novel lithium carrier molecule from over 3 million virtual molecules. With the assistance of AI, the researchers were able to quickly screen out molecules with potential applications and verify their performance. This process not only greatly shortened the development time, but also provided new ideas for future molecular design.

AI-assisted molecule design

Forklift lithium battery application prospects

For the forklift lithium battery industry, the application prospect of this technology is particularly broad. Forklift trucks are usually operated under high-intensity and high-frequency working environment, and the life and performance of the battery directly affect the working efficiency and operating costs. Through this kind of repair technology, the life of forklift lithium batteries can be greatly extended, reducing the frequency of battery replacement and lowering operating costs. Experiments show that the decay rate of the repaired lithium battery is only 4% after 12,000 times of charging and discharging. This means that the service life of forklift batteries can be extended several times, which greatly improves the utilization rate and economic benefits of the equipment.

Conclusion

The groundbreaking research by the team of Peng Huisheng and Gao Yue from Fudan University not only provides a new solution for extending the lifespan of lithium batteries but also opens up new avenues for the future development of the forklift lithium battery industry. By integrating this technology, our forklift lithium battery products will help customers significantly reduce operational costs, improve work efficiency, and contribute to environmental protection. As the technology is further promoted and applied, we look forward to ushering in a new era of more efficient and eco-friendly forklift lithium batteries.

About the Author

Lithium Forklift Battery

Since 2012, served as chief engineer in our company, won a “Hefei gold worker" and another honorary title, its lead type low-temperature water system 76 Ah aluminum shell lithium iron phosphate power battery won the fifth worker in Hefei title of “Excellent" technology innovation achievements, Leading the development of ternary aluminum shell, water system lithium iron phosphate aluminum shell, water system lithium iron phosphate plastic shell and other products.

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