BSLBATT are specifically designed for performing in multi-shift warehouse applications. Lithium Forklift battery is quickly becoming the first choice for material handling equipment, forklifts, and airport ground support equipment. into the future. Our systems provide a solution for not only where you need to be now, but where you want to be in the future. committed to helping you find the most efficient and cost-effective battery choice for your application.
We enable our customers to be as productive and energy-efficient as possible with industry-leading forklifts and complementary technologies.
Like all components on HELI®, forklift batteries are carefully chosen and specified for optimum compatibility with each individual truck and its application requirements. As a leader in Lithium forklift battery development, we are ready to adopt new component technologies as soon as they become genuinely cost-effective.
At present, the needs of most lift trucks are still met optimally by lead-acid batteries, but in some cases, lithium-ion (Li-ion) batteries now offer a realistic alternative. This is especially true in high-energy, multi-shift, 24/7 operations.
In view of the improved performance and affordability of today’s Li-ion batteries, we have introduced them as a forklift battery option. They will be offered on particular trucks, whenever they make economic and practical sense for you and your business.
Li-ion batteries offer tremendous advantages over traditional lead-acid lift truck batteries. The big question is whether those benefits are sufficient – in your situation – to justify the large difference in the purchase price. To answer this, you must consider the total cost of ownership (TCO). The key factors are summarised below.
● Li-ion battery cost savings compared to lead-acid lift truck batteries
● These include savings on energy, equipment, labor, and downtime.
● Longer life – 3 to 4 times lead-acid lifespan – reduces overall forklift battery investment
● Higher efficiency – energy losses during charging and discharging are around 30% lower, so electricity consumption is reduced
● Longer runtime – thanks to higher energy capacity, lower losses and more efficient recovery of current from regenerative braking
● Consistently high performance – with a more constant voltage curve – maintains greater truck productivity, even toward the end of a shift
● Faster charging and opportunity charging – full charge within 1 to 2 hours – enables top-ups during short breaks, without damaging the battery or shortening its lifespan
● No battery changing – fast opportunity charges enable continuous operation with just one battery and minimize the need to buy, store and maintain spares
● No maintenance – the battery stays on board the truck for charging and there is no need for top-ups or electrolyte checks
● No gas – avoids the space, equipment and running costs of a battery room and ventilation system
● Inbuilt protection – intelligent battery management system (BMS) automatically prevents excessive discharge, charge, voltage, and temperature, as well as virtually eliminating application errors
Li-ion extra costs compared to lead-acid
● Li-ion battery purchase prices are higher – although they are coming down as production volumes increase. You may also need to invest in extra charging points and electrical infrastructure to support them.
Further advantages of Li-ion lift truck batteries compared to lead-acid batteries
Money should not be your only consideration. Li-ion batteries also have important safety and environmental benefits.
● Greater safety – no explosive gas, acid spills or regular battery lifting
● Smaller carbon footprint – better efficiency means less energy consumption, while longer life lowers the requirement for manufacture of additional batteries
They can be recycled but not in regular bins. The contents of lithium-ion batteries are not as toxic as most other battery types, which means they are easier and safer to recycle. The only drawback is that lithium is highly reactive and because these batteries have a flammable electrolyte and pressurized contents, they could ignite and burst into flames.
A risk to consider with old lithium-ion batteries is when they are stored in dry recycling trucks surrounded by flammable items like paper and cardboard. Pressure or heat, especially during the summer, could make lithium-ion batteries self-combust, this is one of the most common fire starters in recycling trucks.
If your business depends on forklifts to operate, the type of industrial battery you choose will have a major impact on your company’s overall efficiency – and that’s true if you have just one electric lift vehicle or an entire fleet of forklifts in use. Depending on which type of electric forklift battery you choose, you could save a lot of money and time in the long run, reducing your margins and increasing profits.
One issue faced by many forklift fleets that use battery-powered forklifts is the need to have three batteries for each forklift in operation: one for use in the forklift, a fully charged standby battery to replace it, and one battery in the charger. This is the traditional method for avoiding excessive downtime when batteries need to be changed.
However, the time is taken to dismount the battery in the forklift, load in the standby, and replace the battery on the charger with the depleted battery still cuts into the productivity of the forklift operator.
One way to improve efficiency is by going green and using eco-friendly, highly efficient batteries that can last longer per charge and don’t take as much time to charge, so there is no need to have as many batteries on standby.
For extra peace of mind, our Li-ion forklift batteries come with the option of a service contract, full warranty, and feedback on battery status. Data collected by the battery’s inbuilt battery management system (BMS) is uploaded and analyzed to help the dealer advise you on its condition and usage. The report may, for example, indicate a need for changes in your practices to improve efficiency and battery life.
Batteries and chargers with different capacities are available. Your dealer will identify the best combination for your needs.
